Case study

Upper Iowa Beef

Capacity: 250 → 1,600 head/week (600 over the initial plan)
Progressive Handling integrated conveyor and storage system at Upper Iowa Beef

The challenge

Upper Iowa Beef needed to scale beef processing from 250 to 1000 head of cattle per week. That kind of throughput increase requires a system designed from the start to handle the volume, not modifications to existing equipment.

What we built

A fully integrated system combining conveyor and storage rack infrastructure, including carton erectors, scales, a carton sealer and indexing lifts.

The outcome

Processing capacity increased from 250 to 1600 head of cattle per week, 600 more than the client initially planned for. Engineered for this volume from the ground up, the system gave Upper Iowa Beef room to scale without the bottlenecks, labor strain, or reliability issues that come from pushing existing equipment past its limits. Integrated conveyor, storage, and automated handling components kept product moving through each stage consistently as production ramped up.

The result

Capacity: 250 → 1,600 head/week (600 over the initial plan)

Systems & services provided

Integrated conveyor + storage rack
carton erectors
scales
carton sealer
indexing lifts

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